ARDEX
K-15
Self-Leveling
Underlayment
Concrete
Technical
Information Installation
Instructions MSDS
 |
-
Installs
from featheredge to any thickness.
-
Fast-track
system
-
Install
floor covering just 16 hours, walkable
in just 2-3 hours.
-
No
troweling required.
-
Not
a gypsum product
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|
| Portland
cement-based, high strength, fast-setting,
non-shrink underlayment. Mix
with water, pour or pump, spread, ready!
Product
Capabilities:
For use over concrete,
metal, terrazzo, ceramic tile, wood and old
flooring adhesive residue (including cutback),
on above or below grade.
Pourable
or pumpable. Installs from featheredge to
1 1/2" in one operation; up to 5"
with the addition of proper aggregate. Designed
specifically for fast leveling of floors,
ARDEX K-15 provides a durable, flat and smooth
floor surface with minimum labor and installation
time.
ARDEX
K-15 hardens quickly by hydration and drying.
It will not shrink, crack or spall, even when
applied in thick layers. Floor coverings can
be installed just 16 hours later.
ARDEX
K-15 is recommended and specified by most
flooring manufacturers, architects, and contractors.
4100 psi.
|
Technical
Information
DESCRIPTION
Designed specifically for fast
leveling of floors, ARDEX K-15 provides
a durable, flat and smooth floor surface with minimum
labor and installation time. ARDEX K-15 is recommended
or specified by many quality flooring manufacturers,
architects and contractors.
RANGE
OF APPLICATION
ARDEX K-15 will level and smooth concrete and other
subfloors prior to the installation of resilient flooring,
ceramic tile, carpeting, wood parquet,
athletic floors, etc. ARDEX K-15 can be
used for a wide variety of indoor applications above,
on or below grade, including:
|
Level
Over:
Concrete
Ceramic
Wood
Cutback adhesive residue and more!
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New
Construction
- Unlevel
concrete
- Rough
concrete
- Rained-on
concrete
- Frozen
concrete
- Unfinished
concrete
- Rough-screeded
concrete
- Camber
problems
Rehabilitation
Projects
- Terrazzo
- Quarry
and ceramic tile
- Old
Concrete
- Smoothing
floors over cutback and non-water soluble
adhesive residues on concrete
- Wooden
floors
- Steel
decking
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Technical
Data:
Coverage:
(per 55 lb. bag)
Approximately 60 sq. ft. at 1/8" thickness
Approximately 30 sq. ft. at 1/4" thickness |
Mixing
Ratio: (part by volume)
1 part water to 3.5 parts powder |
Flowing
Time:
Approx. 10 minutes at 70ºF |
Initial
Set: (ASTM C191)
Approx. 30 minutes at 70ºF |
Final
Set: (ASTM C191)
Approx. 2 hours at 70ºF |
Compressive
Strength: (ASTM C-109/mod.)
2630 psi after 1 day
4100 psi after 28 days |
Flexural
Strength: (ASTM C348)
770 psi after 1 day
1000 psi after 28 days |
Flammability:
(ASTM E-84-81a)
Flame spread: 0
Fuel Contribution: 0
Smoke development: 0 |
| All
data based on a mixing ration of 1:3.5 p.b.v.
at 70ºF |
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of page
Technical
Information Installation
Instructions MSDS
Installation
Instructions
Note:
This product is intended to be installed at an average
depth of not less than 1/8" over the highest
point on the floor and can be featheredged to match
elevations. This product is designed for interior
use over dry substrates only. Do not use in areas
of constant water exposure nor in areas exposed to
permanent or intermittent substrate moisture as this
may jeopardize the performance of the underlayment
and floor covering system. This product is not a vapor
barrier and will allow free passage of moisture. Follow
the directives of the flooring manufacturer regarding
maximum allowable moisture content and test the substrate
prior to installing ARDEX K-15.
SUBFLOOR
PREPARATION
Gypsum, latex patches, asphalt, coal tar, and lightweight
insulating concrete are not suitable substrates for
the installation of ARDEX K-15.
Concrete floors: Must be solid, thoroughly
clean, free of oil, wax, grease, latex or gypsum patching
compounds, curing and sealing compounds, or any contaminant
which may act as a bond breaker before priming with
ARDEX P-51 Primer. Overwatered, frozen or otherwise
weak or contaminated concrete surfaces must be mechanically
cleaned to a sound solid surface by shotblasting,
scarifying or similar. Acid etching and the
use of solvents are not acceptable means of cleaning
the substrate.
Non-porous floors, such as terrazzo, ceramic and
quarry tile, certain power-troweled (burnished) concrete,
and epoxy coatings: must be solid, well bonded,
properly cleaned, and primed with ARDEX P-82 Ultra
Prime. Steel decking should be rigid and treated
with an anti-corrosive paint before priming with ARDEX
P-82.
Wooden subfloors and concrete
contaminated with cutback adhesive:
refer to the instructions for the installation of
ARDEX K-15 over these substrates located under separate
headings in this brochure.
Note: All subfloors must be dry and properly
primed for a successful installation. Substrate
temperature must be a minimum of 50ºF for installation
of ARDEX products. For further information,
please refer to the ARDEX Substrate Preparation brochure.
Always install an adequate number of properly located
test areas, which include the finish flooring, to
ensure the suitability of the system for its intended
use. As floor coverings vary, contact and rely upon
the floor covering manufacturer for specific directives,
to include requirements such as maximum allowable
moisture content, adhesive selection, and intended
end use of the product.
RECOMMENDED
TOOLS:ARDEX T-1 Mixing Paddle, ARDEX T-10
Mixing Drum, ARDEX T-4 Spreader, ARDEX T-5 Smoother,
ARDEX M-7 Measuring Bucket (7 quarts), 1/2" heavy-duty
drill (min. 650 rpm).
PRIMING
Standard absorbent concrete: Prime
with ARDEX P-51 Primer diluted 1:1 with water.
Apply evenly with a soft, nylon pushbroom with exploded
tips. Do not use paint rollers, mops, or spray equipment.
Do not leave any bare spots. Brush off puddles
and excess primer. Allow to dry to a clear,
thin film for a minimum of 3 hours, maximum
of 24 hours.
Extremely
absorbent concrete may require two applications of
ARDEX P-51 to avoid the formation of bubbles and pinholes
in the ARDEX K-15. In such cases, make an initial
application of ARDEX P-51 diluted with 3 parts water.
Let dry thoroughly (1 to 3 hours) and install a second
application of ARDEX P-51 mixed 1:1 with water.
Non-porous subfloors, wood, cutback, and metal:
Prime with ARDEX P-82 Ultra Prime. Mix Part
A (red) with Part B (white) and apply in as thin a
layer as possible using a squeegee or
a short-nap or sponge paint roller, leaving a thin
coat of primer no heavier than a thin coat of paint.
Do not leave any bare spots. Brush off puddles
and excess primer. Allow to dry to a thin, slightly
tacky film (min. 3 hours, max. 24 hours). Cutback
and other adhesive residues require that the primer
dry for a minimum of 18 hours. Complete priming instructions
for wooden substrates and cutback adhesive residues
are included under separate headings in this brochure.
Caution: ARDEX P-82 must be applied in
a thin layer within one hour of mixing. A thick
coat will produce a soft and rubbery surface which
can result in cracking of the ARDEX K-15 Underlayment.
Note: Low substrate temperatures and/or
high ambient humidity require longer drying time for
ARDEX primers. Do not install ARDEX K-15 before
primer has dried thoroughly.
MANUAL
INSTALLATION
ARDEX K-15 is mixed in 2-bag batches at one time.
For each bag, add 7 quarts (6.5 liters) of water.
Put the water in the ARDEX T-10 Mixing Drum first,
then add each bag of ARDEX K-15 while mixing at full
speed with an ARDEX T-1 Mixing Paddle and a 1/2"
heavy-duty drill (min. 650 rpm). Mix thoroughly
for 2-3 minutes to obtain a lump-free mix. DO NOT
OVERWATER! A yellowish foam while mixing indicates
overwatering.
When installing ARDEX K-15 in high-stress areas or
over wood, cutback or metal, the addition of ARDEX
E-25 Resilient Emulsion is required to increase the
resiliency of the ARDEX K-15 Underlayment. Mix
2 quarts (2 liters) of ARDEX E-25 with 6 quarts (5.5
liters) of water for each bag of ARDEX K-15 and follow
the mixing instructions above.
ARDEX K-15 has a flow time of 10 minutes at 70ºF.
Pour the liquid mix on the floor and spread with the
ARDEX T-4 Spreader. Immediately smooth the material
with the ARDEX T-5 Smoother. Wear baseball or
soccer shoes with non-metallic cleats to avoid leaving
marks in the liquid ARDEX K-15.
PUMPING
INSTALLATION
ARDEX K-15 can also be installed using ARDEX Levelcraft
Automatic Mixing Pumps. The Levelcraft Pumps
provide for high productivity and a smoothly running,
consistent installation. The Levelcraft Pumps
may be rented from a local authorized ARDEX Distributor
and are supported by the ARDEX Technical Service Department.
Start the pump at 210 gallons of water per hour, then
adjust to the minimum water reading which still allows
self-leveling properties. DO NOT OVERWATER!
Check the consistency of the product on the floor
to ensure a uniform distribution of the sand aggregate
at both the top surface and bottom of the pour.
Conditions during the installation such as variations
in water, powder, substrate and ambient temperature,
require that the water setting be adjusted during
installation to avoid overwatering.
When installing ARDEX K-15 in high-stress areas or
over wood, cutback, or metal, the addition of ARDEX
E-25 Resilient Emulsion is required to increase the
resiliency of the ARDEX K-15 Underlayment. Please
contact the ARDEX Technical Service Department for
information on pumping ARDEX K-15 + E-25.
ARDEX K-15 has a flow time of 10 minutes at 70ºF.
Pump the liquid mix on the floor and spread with the
ARDEX T-4 Spreader. Immediately smooth the material
with the ARDEX T-5 Smoother. Wear baseball or
soccer shoes with non-metallic cleats to avoid leaving
marks in the liquid ARDEX K-15.
Please contact the ARDEX Technical Service Department
for complete pump installation instructions, to include
the Operation and Instruction Guidelines.
THICKNESS
OF INSTALLATION
ARDEX K-15 can be installed from a featheredge to
1 1/2" in a single application, and up to 5"
with the addition of proper aggregate. For installations
exceeding 5", contact the ARDEX Technical Service
Department. Mix ARDEX K-15 with a washed, dried
and well-graded pea gravel, 1/8" - 1/4"
or larger. (Nominal aggregate size should not exceed
1/3 the depth of the thickness being poured.)
Mix ARDEX K-15 with water first, then add from 1/3
up to 1 part by volume of aggregate and mix until
the aggregate is completely coated. Do not use sand.
If the aggregate is wet, reduce the amount of water
to avoid overwatering.
The addition of aggregate will diminish the workability
of the product and may make it necessary to install
a finish layer. Allow the first layer to dry
12-16 hours. Prime the surface with ARDEX P-51
mixed 1:1 with water, following priming instructions.
Allow the primer to dry thoroughly (min. 3 hours,
max. 24 hours) and install the finish layer.
Note: ARDEX K-15 is a cementitious material.
Observe the basic rules of concrete work. Do
not install below 50ºF surface temperature.
Install quickly if the floor is warm and follow hot
weather instructions available from the ARDEX Technical
Service Department. Never mix with cement or
additives other than ARDEX-approved products.
DO NOT OVERWATER!
WEAR
SURFACES
ARDEX K-15 is not to be used as a permanent wear surface,
even if coated or sealed. ARDEX K-15 must be covered
by a suitable floor covering material such as carpet,
vinyl flooring, ceramic tile, etc. For resurfacing
and leveling indoor concrete floors in warehouses,
storage areas, hallways, or other areas where a wear
surface is required, use ARDEX SD-T Self-Drying, Self-Leveling
Concrete Topping.
ARDEX
TECHNICAL BULLETINS (available upon request
from the ARDEX Technical Service Department):
- CSI
formatted specifications
- Substrate
Preparation with Priming Instructions
- Hot/Cold
Weather Installation Precautions
- ARDEX
K-15 + E-25 Underlayment System over metal subfloors
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of page
Technical
Information Installation
Instructions MSDS
ARDEX
K-15 UNDERLAYMENT CONCRETE
OVER CUT-BACK AND OTHER ADHESIVE
RESIDUES
The ARDEX K-15 + E-25 Underlayment System
INTRODUCTION
Asphalt-based cutback adhesive remaining on a concrete
floor after removing old vinyl tile and other flooring
represents one of the most difficult and risky subfloors
for the installation of new flooring. Bleed-through
of the cutback adhesive residue can adversely affect
the new adhesive and floor covering being installed.
PROBLEMS
Complete mechanical removal of cutback (i.e. grinding,
sanding, blasting) can be hazardous as old cutback
adhesive may contain asbestos. Do not sand or grind
adhesive residue. Harmful dust may result.
Inhalation of asbestos dust may cause asbestosis or
other serious bodily harm. Please consult the
adhesive manufacturer and all applicable government
agencies for rules and regulations concerning the
removal of floorings and adhesives that contain asbestos.
Floor covering manufacturers and the Resilient Floor
Covering Institute specifically recommend against
the use of solvents and adhesive removers to treat
adhesive coated subfloors. Residues from their
use have been cited as contributing to numerous floor
covering failures. The use of trowelable cementitious
patching compounds to mask the presence of adhesive
residues can be used successfully, but only when the
new adhesive to be used does not react with the old
residue, and the floor covering to be installed will
not be affected by adhesive bleed-through.
THE
SOLUTION
For 15 years, the ARDEX K-15 + E-25 Underlayment System
has allowed the installation of a high-quality concrete
underlayment without complete removal of the cutback
adhesive down to bare concrete. This system
has been successful on every jobsite when properly
installed.
PREPARATION
& INSTALLATION
Thick accumulations, powdery, brittle or otherwise
weak adhesive layers must be removed, but only with
extreme caution. Use the wet-scraping method
as outlined in the Resilient Floor Covering Institute's
"Recommended Work Procedures for Resilient Floor
Coverings" to remove thick areas and build-ups
of adhesive, and any areas that are weak and not well
bonded to the substrate. (A reproduction of
the procedures is available from the ARDEX Technical
Service Department.) The remaining residue should
appear like a stain on the concrete and should be
transparent. Check the substrate for hollow
spots, latex patches or other weak areas and remove
them. Wet-mop the floor to remove all debris
and loose material. It is the responsibility of the
installation contractor to ensure that the subfloor
is properly prepared prior to the installation of
the ARDEX material.
Broom and vacuum clean the resulting cutback surface.
Prime the subfloor with ARDEX P-82 Ultra Prime.
Mix Part A (red) with Part B (white) and apply in
as thin a layer as possible with a squeegee or a short-nap
or sponge paint roller, leaving a thin coat of primer
no heavier than a thin coat of paint. Do not
leave any bare spots. Brush off puddles and
excess primer. Allow to dry for a minimum
of 18 hours to a thin, slightly tacky film.
Caution: ARDEX P-82 should be applied
in a thin layer within 1 hour of mixing. A thick
coat will produce a soft, rubbery surface which can
result in cracking of the ARDEX K-15 Underlayment.
Note: Low surface temperatures and/or
high ambient humidity require a longer drying time
for ARDEX primers. Do not install the ARDEX
K-15 before the primer has dried thoroughly.
ARDEX K-15 is mixed in 2-bag batches at one time.
For each bag, mix 2 quarts (2 liters) of ARDEX E-25
Resilient Emulsion with 6 quarts (5.5 liters) of water.
Put the liquid in the ARDEX T-10 Mixing Drum,
then add each bag of ARDEX K-15 powder while mixing
at full speed with an ARDEX T-1 Mixing Paddle and
a 1/2" heavy-duty drill (min. 650 rpm).
Mix thoroughly for 2 to 3 minutes to obtain a lump-free
mixture. Install at no less than 1/8" thickness
over the highest point in the floor, following installation
instructions.
When installing material with the ARDEX Levelcraft
Automatic Mixing Pump, contact the ARDEX Technical
Service Department.
The floor can be walked on in 3 to 4 hours and floor
covering can be installed in 16 hours. (Low substrate
temperatures and/or high ambient humidity will extend
the drying time).
PRECAUTIONS
The ARDEX K-15 + E-25 Underlayment System is intended
for application over adhesive residues on concrete
subfloors only. Avoid installation over very warm
floors (i.e., over hot machine shops or concrete floors
containing heating systems, etc.), as heat might soften
the remaining residue resulting in failure.
Always install an adequate number of properly located
test areas, which include he finish flooring, to ensure
the suitability of the system for its intended use.
As floor coverings vary, contact and rely upon the
floor covering manufacturer for specific directives,
to include requirements such as maximum allowable
moisture content, adhesive selection, and intended
end use of the product.
OTHER
ADHESIVE RESIDUES
The ARDEX K-15 + E-25 Underlayment System is also
suitable for installation over any non-water soluble
adhesive residue when prepared in accordance with
the above recommendations. Water soluble adhesive
residues must be completely removed. Test installations
are always required.
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Technical
Information Installation
Instructions MSDS
ARDEX
K-15 UNDERLAYMENT CONCRETE
OVER WOODEN SUBFLOORS
The Mesh-Reinforced ARDEX K-15 + E-25 Underlayment
System
INTRODUCTION
One of the most common problems in renovation and
remodeling of existing buildings is the flattening
and smoothing of wooden subfloors such as plywood
and strip flooring prior to the installation of a
new floor covering.
PROBLEMS
Wooden floors move under stress and expand with temperature
and humidity changes. Joints between boards
can be very pronounced. The surfaces are often
rough and uneven with deviations up to several inches
in ten feet.
Covering these wooden subfloors with a layer of plywood
underlayment or other underlayment board is labor-intensive
and can result in floor elevation problems at doorways
and in hallways. In addition, if the floor is
already uneven, the use of such overlays will not
produce a surface which will meet the flooring manufacturer's
flatness tolerance.
Traditional latex-modified cement and gypsum patches
will crack along joints, break bond with the lateral
wood movement, and often disintegrate under traffic
stress.
SOLUTION
The Mesh-Reinforced ARDEX K-15 + E-25 Underlayment
System is a successful fast-track method which allows
the installation of a high-quality concrete underlayment
in a thin layer (3/8" minimum), with the strength
and flexibility to withstand normal wood movement
and traffic stress. The resulting concrete surface
is smooth, hard, and suitable for any type of flooring
material, including resilient flooring, wood parquet
and ceramic tile.
PREPARATION
& INSTALLATION
The wooden subfloor must either be solid hardwood
flooring or a minimum of 3/4" tongue-and-groove,
APA-rated Type 1, Exterior Exposure plywood. The subfloor
should be solid and fixed securely to provide a rigid
base. Any boards exhibiting movement should be re-nailed.
The surface of the wood must be clean and free of
oil, grease, wax, dirt, varnish, shellac, or any contaminant
which might act as a bond breaker. If necessary,
sand down to bare wood. A commercial drum sander
can be used to sand large areas. Do not use
solvents, strippers, or cleaners. Vacuum all
dust and debris. Open joints should be filled with
ARDEX SD-F Feather Finish Self-Drying, Cement-Based
Finishing Underlayment. It is the responsibility of
the installation contractor to ensure that the subfloor
is thoroughly clean and secure prior to the installation
of ARDEX material.
Prime the wooden subfloor with ARDEX P-82 Ultra Prime.
Mix Part A (red) with Part B (white) and apply in
as thin a layer as possible with a squeegee or a short-nap
or sponge paint roller, leaving a thin coat of primer
no heavier than a thin coat of paint. Do not
leave any bare spots. Brush off puddles and
excess primer. Allow to dry to a thin, slightly
tacky film (min. 3 hours, max. 24 hours).
Caution: ARDEX P-82 should be applied
in a thin layer within 1 hour of mixing. A thick
coat will produce a soft and rubbery surface which
can result in cracking of the ARDEX K-15 Underlayment.
Note: Low surface temperatures and/or
high ambient humidity require a longer drying time
for ARDEX primers. Do not install ARDEX K-15
Underlayment before the primer has dried thoroughly.
Install 3.4 galvanized, expanded diamond metal lath
mesh ("plaster lath") to the subfloor, stapling
approximately every 6 inches to prevent the mesh from
"floating". This procedure can be
done while the primer is drying by placing the mesh
onto a primed area and standing on the mesh while
stapling. Do not walk on the wet primer.
Overlap adjacent pieces of lath mesh approximately
1". After the mesh has been placed, allow the
primer to dry as above. ARDEX K-15 is mixed in 2-bag
batches at one time. For each bag mix 2 quarts
(2 liters) of ARDEX E-25 Resilient Emulsion with 6
quarts (5.5 liters) of water. Put the liquid in the
ARDEX T-10 Mixing Drum, then add each bag of ARDEX
K-15 powder while mixing at full speed with an ARDEX
T-1 Mixing Paddle and a 1/2" heavy-duty drill
(min. 650 rpm). Mix thoroughly for 2-3 minutes
to obtain a lump-free mixture. Install
at no less than 3/8" thickness, following installation
instructions. When installing material with the ARDEX
Levelcraft Automatic Mixing Pumps, follow installation
instructions from the ARDEX Technical Service Department.
The floor can be walked on 3-4 hours after installation
and floor covering installed in 16 hours. (Low substrate
temperatures and/or high ambient humidity will lengthen
the drying time).
PRECAUTION
Always install an adequate number of properly located
test areas, which include the finish flooring, to
ensure the suitability of the system for its intended
use. As floor coverings vary, always contact
and rely upon the floor covering manufacturer for
specific directives, to include requirements such
as maximum allowable moisture content, adhesive selection
and intended end use of the product.
Packaging:
55 lb./25 kg bags.
Storage: Store in a dry area. Do not
expose bags to sun.
Shelf Life: One year.
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Material Safety Data Sheet
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